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INDUSTRIAL GASES - SUPERIOR PERFORMANCE, NO MATTER SIZE OR NEED
At Pentair Union Engineering all customers and all needs are important. We supply some of the world’s largest capacity CO2 plants that deliver high quality CO2 to a large merchant consumer base, and we supply smaller cost competitive CO2 plants that are placed strategically near major consumers.
We always provide the most superior technology to recover CO2 whether the raw gas originates from rich, medium, or low concentration CO2 sources.
Regardless of the source our plants are designed to produce gaseous or liquid CO2 meeting the most stringent quality requirements within the industrial gases industry.
Choose our products, components or services for your specific needs or contact us for further information.
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HIGH PURITY CO2 SOURCES
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Low power consumption and high recovery rate
A high purity raw gas source has a CO2 concentration that ranges from 80% up to 99.9%. High-concentration sources are the most widely used sources for CO2 production and typically originate from:- Ethanol production
- Ammonia production
- Hydrogen production
- Ethylene production
- Gasification
- Natural gas sweetening
The main advantage of a high concentration source is the lower amount of impurities that have to be removed in the purification process often resulting in very low power consumption and operating cost in general.
The often critical impurities found in some of the above-mentioned sources can be efficiently removed using our proprietary purification technologies. All of our technologies use a minimum of resources guaranteeing you a sustainable CO2 plant.
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MEDIUM PURITY CO2 SOURCES
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Pure improvement of solutions
Medium CO2 purity raw gas is mainly found in Hydrogen Manufacturing Units (HMU).A medium purity source, i.e. the tail gas from the PSA, contains CO2 in the range of 30-77%. Our patented FlashCO2 technology turns this gas to high purity liquid CO2 and further improves the overall HMU capacity by up to 15%.
FlashCO2 has proved extremely energy efficient and compared to other technologies, like MDEA extraction, it eliminates steam consumption.
Moreover, retrofit of a FlashCO2 process plant in an existing HMU facility is uncomplicated. Only tie-in point will be at the tail gas pipe and thereby you avoid any operation and process impact on the existing HMU.
This ”end-of-the-pipe-solution” will even allow locating the CO2 process plant off the refinery site.
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LOW PURITY CO2 SOURCES
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From low purity to highest purity
Low CO2 purity raw gas sources, with a CO2 concentration of less than 35%, requires an upgrading unit to make it feasible for further purification and liquefaction.By utilizing our unique amine-based absorption and stripping technologies we can turn a low purity raw gas into a 99%+ high-quality CO2 gas, ready for further purification and liquefaction to food and beverage grade quality.
At Pentair Union Engineering we offer extraction of CO2 from:
- Fossil fuel-based flue gases
- The sweetening of natural gas streams
- Syngas streams
- Other low CO2-containing sources
For gases with low partial CO2 pressure, we utilize one of our mono ethanol amine-based technologies. For flue gases, we typically use the advanced amine technology that tolerates up to 15% oxygen concentration in the raw gas. With an amine concentration at 4 times higher than traditional designs, this ensures the lowest possible operating cost.
For gases with a high partial CO2 pressure, such as natural gas streams, we apply adsorption technologies typically based on MDEA.
All plants are customized to meet specific needs.
We have more than 350 references on different sources such as:
- Lime kiln
- Gas turbines
- Waste to energy
- Power plants
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BIOGAS
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Pentair offers a comprehensive solution for upgrading biogas into high-value biomethane. Our innovative two-in-one system not only transforms biogas into Renewable Natural Gas (RNG) but also enables the recovery of CO2 from a secondary stream - turning a byproduct into a valuable resource - biogenic CO2.
RELATED SOLUTIONS
Advanced Amine Technology (AAT) - for capturing CO2 from fluegas
Low-purity CO2 raw gas is sourced from the combustion of fossil fuel, lime, or cement kilns and requires an upgrading unit to make it feasible for use in a CO2 liquefaction unit.
Recovery Based Unit (RBU) - for high-concentration CO2 streams
Capture, liquefaction, and purification of high-purity CO2 raw gas with a concentration of 95–99% CO2, and can be sourced, e.g., from ethanol production, fermentation process, or ammonia and ethylene production, etc.
Biogas Upgrading with Biogenic CO2 Recovery (BioComplete)
Turning biogas into biomethane in combination with efficient Pentair CO2 technology..
Biogas Upgrading Bolt-On CO2 recovery
Produce biogenic CO2 from an existing biogas upgrading system by adding our bolt-on solution.
Self-Generating Plants (CBU) - for CO2 self-sufficiency
Combustion-based generating plants are designed to enable decentralized production of CO2 from flue gas.
FlashCO2 - Recovery plant for medium concentration sources
Patented process that has been developed for use on hydrogen plants and steam reformers.
Gas Sweetening and CO2 Extraction from Syngas Plants
Removes contaminants like CO2 and H2S from Natural Gas to meet standard specifications.
RELATED CASE STUDIES
Coca-Cola CO2 Self-Sufficient, using Pentair's Self-Generating plant in Puerto Rico
In Puerto Rico, Caribbean, Union Engineering won a project from the local Coca-Cola bottler where the assignment was to ensure the bottler's independence from external carbon dioxide suppliers and secure a constant supply of top quality carbon dioxide. Further, the Coca-Cola bottler was facing increased difficulties in purchasing potassium permanganate from the market, a chemical traditionally used as an oxidation agent in the CO2 purification process.
Tanzanie Breweries becomes CO2 Self-Sufficient
At the Tanzania Brewery in Dar es Salaam, a member of the SABMiller Group, they produce both beer and soft drinks and have their own CO2 recovery plant for purifying the CO2 extracted from fermentation. However, due to the mix of several different products, an imbalance has occurred between the level of CO2 from the fermentation recovery and the actual need for CO2.
Tata Chemicals Europe invests in the United Kingdom's first CCU project
In an innovative application of CCU Technology, the TCE plant will capture carbon dioxide from the flue gasses of TCE’s gas-fired 400 MW steam combined heat and power (CHP) plant, which supplies steam and electricity to the company’s Northwich, England, operations and other industrial businesses in the area.
As part of their ethanol production process, TSM Group sought a way to capture and repurpose the CO2 emissions generated from molasses fermentation—a byproduct of sugar manufacturing. Their goal was to reduce greenhouse gas emissions and create a sustainable CO2 source for industrial use.
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